Socket Weld
Socket Weld

ASTM A182, F202, A 240 F 304, 304L, 304H, 316, 316L, 310S, 317L, 321, 410, 420, 440C, 202, F904L,

ASME/ANSI B16.5 SOCKET WELDING FLANGES MANUFACTURER IN INDIA

MANUFACTURER/EXPORTER OF HIGH QUALITY SOCKET WELDING FLANGES

CARBON, ALLOY, STAINLESS STEEL SOCKET WELD FLANGES

We are professional company providing the precisely fabricated Alloy steel Socket weld flange. We share our expertise by delivering high end solutions for our clients requiring varied range of Alloy steel Socket weld flange. Our Alloy steel Socket weld flange is highly demanded for its usage in small-sized high- pressure piping. The design patter of this product is quiet similar to the slip-on-flange.

The product is fabricated by our professionals to ensure consistent flow of fluid through pipeline which in turn increases the overall flow and the performance of fluid transferring system. The Alloy steel Socket weld flange has a high level of tensile strength which is beneficial in terms of the routine activity of this product. This flange type id wielded to an interface which allows high levels of continuous flow which is beneficial for our clients. This product is developed and fabricated according to the customized needs of the clients enabling an overall increase of endurance and resistance to adverse conditions.

Our Alloy steel Socket weld flange is made up of a material which does not allow corrosion. This high end property of the Alloy steel Socket weld flange makes it ideal to be used for chemical process piping.

Our Live Stock Alloy Steel Flanges

Range of Flanges

Process of manufacturing

Our manufacturing process is highly sophisticated and is divided into various departments supervised by experienced industry experts. We use only quality raw materials that are procured from only established and reliable vendors. We have adopted rigorous quality control practices and procedures to ensure the production of only quality products matching industry standards and parameters.

1. Raw Material

  • Raw Material Check
  • Quantity Check
  • Visual & Dimension Check

2. Material Inspection

  • Chemical Analysis Check
  • Preservation Analysis Certificate

3. Material Cutting

  • Weight Measuring
  • Cut Surface Check
  • Marking

4. Flange forging

  • Material Grade Check
  • Weight Measuring
  • Temperature Control

5. Heat Treatment

  • Normalizing
  • Tempering, Q.T
  • Solution Treatment
  • Mechanical Test

6. Forging Rolling

  • Material Grade Check
  • Weight Measuring
  • Temperature Check
  • Dimension Check

7. Final Inspection

  • Dimension size inspect
  • Visual Test
  • Nondestructive Test

8. Rust Prevention

  • Preserve Check
  • Marking on the flange
  • Tectyl 506or Pickling or etc. Coating

9. Well Packing

  • Packing Spec. Check
  • Packing Inspection
  • Delivery

Requirements are valid for normal situation, in special you have to contact us to introduce.

Our machining and assembly operations have a complete line of metal removal equipment including turning, boring, milling, drilling, grinding, polishing, welding and have testing equipment to manufacture forged steel fittings and valves. This facility also contains all the necessary equipment to support these operations including work holding and cutting tool needs.

Raw Materials

The usual materials of flanges include stainless steel, carbon steel, aluminum and plastic.Beginning with this process,the system controls the quality of all incoming materials as per the raw material test certificate of the material. Mild Steel Flanges ( MS ) are of premium quality that ensures high durability, strength and resistivity to varied non-supporting conditions. Also, checking in each size for chemical and physical properties of these materials at Government approved laboratory.

Flange materials according to ASTM

Dimensions from carbon steel and stainless steel flanges are defined in the ASME B16.5 standard. The material qualities for these flanges are defined in the ASTM standards.

The Rust Prevention for Steel Flanges

The normal rust prevention treatment for steel flanges include yellow (Golden) paint Coating, black paint coating or black phosphating treatment, varnish paint coating, varnish antirust oil coating, electro galvanizing coating (Cold), hot dip galvanizing coating etc.

The Packing Works for Steel Flanges

Steel flanges must be packed with seaworthy packing method then delivery to customers, usually the packing way include wooden box, wooden pallet, iron & steel cage, iron & steel pallet etc. Because of the normal wooden boxes or wooden pallets have to do fumigation treatment, we usually use plywood pallet or plywood case or box to pack steel flanges without fumigation treatment. Whatever plywood or iron & steel packing way, they must be seaworthy, strong, waterproof and easy for loading and unloading.

Marking on the flange

Shipping mark stick to outside of package. Following shall be marked on flange body

  • Manufacturer logo
  • ASTM material code
  • Material Grade
  • Service rating (Pressure-temperature Class))
  • Size
  • Thickness (Schedule)
  • Heat No
  • Special marking if any QT (Quenched and tempered) or W (Repair by welding)

Dispatch

The final process of dispatch is the most tedious of all , and heavy duty cranes are used for it. With the help of our extensive delivery chain we can ensure time critical deliveries at the behest of our esteemed clients. We are indeed privileged to be able to serve and live upto their expectations and occupy unparalleled postion of Flange makers in China.

Standards

  • ANSI B16.5
  • ANSI B16.47 Series A & B
  • MSS SP44
  • ASA, API-605
  • AWWA
  • Custom Drawings

Test Certificate

  • TUV INDIA PVT. LTD (TUV)
  • BUREA VERITAS INDUSTRIAL SERVICES (INDIA) PVT. LTD (BVIS)
  • DET NORSKE VERITAS (DNV)
  • PROJECTS & DEVELOPMENT INDIA LTD (PDIL)
  • SIGNATE ENGINEERS PVT. LTD

Marking & Packing

  • Products are packaged to ensure that there is no damage during transit.
  • In case of exports, standard export packaging is done in wooden cases.
  • All flanges are marked with Grade, Lot No, Size, Degree and our trade mark.
  • On special requests we can also, make custom marking on our products.

Grades

Alloy Steel Socket weld Flanges :

ASTM / ASME A/SA 182 & A 387 F1, F5, F9, F11, F12, F22, F91

Copper Alloy Steel Socket weld Flanges :

ASTM SB 61 , SB62 , SB151 , SB152 UNS No. C 70600 (Cu-Ni 90/10), C 71500 (Cu-Ni 70/30), UNS No. C 10100, 10200, 10300, 10800, 12000, 12200

Nickel Alloy Socket weld Flanges :

ASTM SB564, SB160, SB472, SB162 Nickel 200 (UNS No. N02200), Nickel 201 (UNS No. N02201), Monel 400 (UNS No. N04400), Monel 500 (UNS No. N05500), Inconel 800 (UNS No. N08800), Inconel 825 (UNS No. N08825), Inconel 600 (UNS No. N06600), Inconel 625 (UNS No. N06625), Inconel 601 (UNS No. N06601), Hastelloy C 276 (UNS No. N10276), Alloy 20 (UNS No. N08020)

Applications

  • Agriculture
  • Bearings
  • General engineering
  • Automotive
  • Hydraulics
  • Railway
  • Mining
  • Construction
  • Aerospace
  • Windpower
  • Chemical
  • Medical
  • Defense